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Pulses

Total Capacity

240 TPD (80 TPD × 3 lines)

ISP Group entered the pulses trade as a small-scale operator and has grown into one of the region’s leading processors of high-quality pulses. With advanced technology, strong procurement capability, and an emphasis on efficiency, ISP has built a fully integrated 240 TPD Pulses Processing Facility at Gummidipoondi (Thiruvallur/Chennai)—enabling consistent, scalable, and high-quality production for domestic and international markets.

Plant Overview – Gummidipoondi

High-throughput, line-wise configuration designed for flexibility across products and grades.

Configuration
3 independent processing lines
Total Capacity
240 TPD (80 TPD × 3)
Processing Lines
Line 1, Line 2, Line 3

Global sourcing origins

India, Myanmar (Burma), Africa, USA, and Canada

Products Processed (by line)

Optimized line allocation to ensure consistent quality and throughput across multiple pulse types.

Line 1

Pigeon Pea (Toor), Urad, Yellow Lentil

Line 2

Pigeon Pea (Toor), Yellow Lentil, Chickpea

Line 3

Pigeon Pea (Toor), Yellow Lentil, Chickpea

Output focus

Consistent quality for domestic & international markets

Key Features

High Efficiency Cleaning & Conditioning

  • ● Dedicated 15 TPH × 2 pre-cleaning units supporting all lines
  • ● Standalone fine cleaning systems for each line
  • ● Removal of coarse/fine impurities (stones, mud balls, straws, dust, immature grains)
  • ● Raw material drying system designed for safe storage and uniform processing

Advanced Milling & Dehulling

  • ● Latest generation pulse hullers with adjustable speed and milling chamber settings
  • ● Long-life emery grit stones for higher uptime and reduced maintenance
  • ● Automated oil/water addition systems with paddle mixing conveyors

Automation & Control Systems

  • ● Fully automated MCC-cum-PLC – SCADA based control
  • ● Sensor-enabled process monitoring & automated pneumatic slide gates
  • ● Auto sequence start/stop for all process sections; instant restart after interruptions
  • ● End-to-end traceability and visualization of operations

Engineering, Safety & Specialized Equipment

Future-ready plant design with a strong focus on safety, hygiene, and consistent output quality.

Engineering Excellence & Safety

  • ● Steel braided cables (rodent resistant) & mesh type cable trays (prevents insect/lizard nesting)
  • ● Cyclonic aspiration for a dust-free plant environment
  • ● Clear maintenance access around machinery; platforms designed for future expansion

Specialized Equipment

  • ● High-end imported Korean colour sorter for consistent output quality
  • ● Steam-based indirect hot air grain dryer ensuring uniform and hygienic drying

Operational Intelligence

  • ● Multi-path & multi-input process selection; instant digital reports on yield, production, stoppages, and power
  • ● Reduced operator dependency, lower idle running and power consumption, jam-free restarts
  • ● Prevents mixing of different grades (e.g., Sawa vs. Fatkadal)

Why Automation Matters

Most traditional 20–30 TPD non-automated dal mills face operational limitations and quality inconsistency.

  • ● High labour dependency and inconsistent quality
  • ● Difficulty in yield calculation and poor nightshift productivity
  • ● Inconsistent oil/water addition and frequent machine jams
  • ● Grade mixing, overflow losses, and high power wastage due to idle running

The ISP Advantage

ISP’s fully automated 240 TPD facility eliminates traditional pain points and strengthens consistency at scale.

  • ● Consistent and superior product quality
  • ● Full process visibility and traceability
  • ● Lower manpower requirement and reduced operational cost
  • ● High throughput with minimal downtime; hygienic, dust-free infrastructure